Tray Sealers Foodpack

TRAY SEALERS - FOODPACK

Foodpack Tray Sealer by ILPRA is a range of machine from Table Top Semi-Automatic machines to the Fully in Line Automated models.

The tray sealers are designed to allow the packing and sealing of products in preformed trays (Usually in PP, APET, CPET, Aluminium and Laminated Carton) through the process of top sealing (sealing only/atmospheric sealvacuuming, gas flush or vacuum/gas (Modified Atmosphere Packaging MAP) or Skin packaging (skin, over skin, extra skin).

Depending on the type of tray sealer, production volumes required, Ilpra can provide the most suitable standard solution or offer bespoke ad-hoc solution for the customer.
Some examples of items packaged on these machines are: Meat, Fish, Vegetables, Ready Meals, Fruit, Dairy, Bakery, Medical, Pasta, Charcuterie, and many more.

Most tooling in our Foodpack semi-automatic and automatic range is compatible with each other, depending from the model.
Please enquire with us to confirm whether your tooling is compatible for an upgrade.

Tray Sealers ILPRA

WHAT IS YOUR PRODUCTIVITY REQUEST ?

FOODPACK SERIES - IN LINE TRAYSEALERS
HYPER 1000 !!

FOODPACK HYPER 1000

FOODPACK Hyper 1000 is a new higher step of In-Line Tray Sealer. This ILPRA model resulted from many days of intensive R&D, introduces a new system of trays feeding in motion (without stopping the infeed belts). The new technology for more effective and continuous production results in a greater throughput without increasing machine size or the trays required to be sealed per cycle.

All the main movements of the Hyper 1000 machine are driven by a Servo-Motors with the implementation of the motion system. The FP Hyper is a very high productivity model which grants total accessibility to all the main working areas of the machine which are mostly adjustable via HMI.

The sealing process which has an extremely large workable area, (length from 1000mm up to 1400mm x 350mm optional up to 450mm in width) is managed by mechanical Servo-Motors handling with guaranteed accuracy, reduced maintenance plans and high speed processes.

This process sees the movement of two jaws which, in complete synergy with the infeed conveyor, pick up the trays and transport them inside the sealing area without stopping the flow of the trays on the infeed belts.

The film tensioning is fully controlled by an automatic and electric system which guarantess always the same tension on the film. Moreover, the mould change is quick and easy with no requirement of tools which means all operators are able to carry out this task.

FOODPACK SERIES - IN LINE TRAYSEALERS

FOODPACK 1440

FoodPack 1440 is a fully automatic in-line tray sealer suitable for medium to higher production requirements. These in-line models are considered the industry standard. The in-line machines are designed to be easily integrated into an automated production line and customisable according to specific production requirements.

Designed with compact design, FoodPack 1440 is equipped with the Servo Motor (Brushless Motor) for the mould movement which allows reduction of energy consumption and increased productivity. It offers a sealing area of up to 400 mm which allows to use up to 2 trays per time. The machine guarantees low running costs and can work in sealing only, vacuum, protective atmosphere, and skin type sealing.
The ILPRA in-line models range work in a similar way and essentially the larger models increase in sealing area allowing for more packs per minute in each cycle. In-line machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK 1465

The FoodPack 1465 is a fully automatic in-line tray sealer suitable for medium to high production, designed for easy integration into an automated production line and customizable according to specific production needs.

Designed with compact design, FoodPack 1465 is equipped with the Servo Motor (Brushless Motor) for the mould movement and sealing which allows reduction of energy consumption and increased productivity. It offers a sealing area of up to 650 mm; it also guarantees low running costs and can work only in sealing only, in vacuum, in protective atmosphere, and in skin type sealing. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK 1485

The FoodPack 1485 model is the fully automatic in-line tray sealer that offers the widest sealing area in the range.
Suitable for medium to high production, designed to integrate easily into an automated production line and customizable according to specific production needs.

FoodPack 1485 is equipped with the Servo Motor (Brushless Motor) for the mould movement and sealing which allows reduction of energy consumption and increased productivity. It offers a sealing area of up to 850 mm; it also guarantees low running costs and can work only in sealing, in vacuum, in protective atmosphere, and in skin type sealing. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK M7

The FoodPack M7 is the latest model introduce to the Ilpra range of fully automatic in-line tray sealers. The machine is fully equipped with Servo Motors (Brushless Motors) for all the movements such us unwinding, sealing, belts etc… which allows reduction of energy consumption and increased productivity.
This model was designed with the latest technology with only  in order to fulfill the clients with the highest expectation in in terms of automation. Everything about the M7 is designed with priority given to the operators using the machine. All conveyors are easy clean access, the change over takes only few minutes and the special trolley for holding moulds is rotary to allow easy clean and maintenance without the need to lift up anything.
No manual tools are required to change moulds. The software is specifically designed to make all adjustments and tests on the machine health via the panel directly which to satisfy large production volumes.

Cleaning and maintenance are easy and quick. It will take approximately 10/15 minutes for tooling changeover and the process is simple and easy.

It offers a sealing area of 700 mm and can work in sealing only, vacuum, protective atmosphere and skin type sealing.
Thanks to the innovative design FoodPack M7 can also be easily integrated into an automated production line and customized according to specific production needs. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK M11

The FoodPack M11 is the largest addition to the Ilpra range of fully automatic in-line tray sealers. The machine is fully equipped with Servo Motors (Brushless Motors) for all the movements such us unwinding, sealing, belts etc… which allows reduction of energy consumption and increased productivity.

This model was designed with the latest technology with only  in order to fulfill the clients with the highest expectation in in terms of automation. Everything about the M11 is designed with priority given to the operators using the machine. All conveyors are easy clean access, the trolley for holding moulds is rotary to allow easy clean and maintenance of tooling without the need to lift up the tool. No manual tools are required to change moulds. The software is specifically designed to make all adjustments and tests on the machine health via the panel directly which to satisfy large production volumes.

Cleaning and maintenance are easy and quick. It will take approximately 10/15 minutes for tooling changeover and the process is simple and easy.

It offers a great sealing area of 1,100 mm and can work in sealing only, vacuum, protective atmosphere and skin type sealing. Equipped with the E-Mec electromechanical handling system to reduce energy consumption and increase productivity, thanks to the innovative design FoodPack M11 can also be easily integrated into an automated production line and customized according to specific production needs. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK SERIES - AUTOMATIC TRAYSEALERS

Automatic tray sealer

FOODPACK SPEEDY

FoodPack Speedy is a fully automatic tray sealer.

The FP Speedy has been designed to offer the highest construction standards and is manufactured in the hundreds per year.
Built in stainless steel and conforming to IP 65 protection standards, the FP Speedy is a very popular  tray sealer designed to minimize running costs.
Reliability, easy cleaning, easy maintenance, easy programming and a wide range of customization are available in order fullfill the clients requests. This machine is the step up from the table top speeds, when a customer needs to increase the packs per minute without moving to In-Line machines.

The machine incorporates unique ProGas Technology as standard on this model which enables a higher productivity with a great saving of gas used. This machine is also available in SKIN pack for plastic or cardboard trays. Another advantage on the FP Speedy over the table top machines is that now the infeed conveyor chain will constantly be moving and therefore the operators have to try and keep up with the machine rather than the machine being controlled by the operator.
The FP Speedy will obviously not seal if no trays are fed whilst the chain keeps moving no stop. The machine can be upgraded to Skin pack or with gas compensation tanks, bigger vacuum pumps to increase cycle times if upgrades are required in future and this can be done directly on site by a qualified Ilpra Engineer.

FOODPACK SPEEDY EMEC

The Speedy E-Mec tray sealer has the same functional and application characteristics as the FP Speedy, but is equipped with a Servo Motor (Brushless Motor) which control the movement of the mould and the seal process with high torque for a strong sealing.  It also offers a larger sealing area in width and in some applications, this machine allowa to use three trays per time.

E-Mec technology allows for higher speed and productivity and limits mechanical stress on components. It also reduces pneumatic consumption and limits noise emissions, to the benefit of those working on the machine.

FOODPACK SPEEDY 2 EMEC

The Speedy 2 E-Mec traysealer has the same functional and application features as the Speedy Mec, but is equipped with a Servo Motor (Brushless Motor) which control the movement of the mould and the seal process with high torque for a strong sealing. It offers a doubled sealing area in both width and length compared to the FP Speedy . The doubled sealing area allows the use of two ½ gastro trays per time. This machine is recommended if a customer does not wish to work with in line machines but requires a higher productivity output whilst still loading manually.

E-Mec technology allows for higher speed and productivity and limits mechanical stress on components. It also reduces pneumatic consumption and limits noise emissions, to the benefit of those working on the machine.

FOODPACK SERIES - SEMI-AUTOMATIC TRAY SEALERS

FOODPACK BASIC

FoodPack Basic is a semiautomatic entry level and small table top tray sealer. It has been designed for ease of use and ideal for companies and activities with restricted space problems and/or for those who wish to start producing with a low investment.

It works via a drawer that has to be open and closed to initiate cycle.

The FoodPack Basic model allows you to work in sealing only, vacuum packaging and in modified atmosphere packaging.

This machine is ideal for start-up companies testing the tray sealing market and doing shelf life trials. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK BASIC EMEC

The E-Mec Basic is the evolution of the FP Basic, the E-Mec traysealer has the same functional and application but is equipped with a Servo Motor (Brushless Motor) instead of Pneumatical Cylinders which means that NO AIR is required for it and therefore no compressor needs to be purchased.

E-Mec technology allows for higher speed and productivity with less mechanical stress on components. This machine is ideal for test kitchens, or small factories where the operators are preparing the product near the machine and there is no space for noise compressors.
This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK ROTOBASIC

Rotobasic by ILPRA is another table top entry level tray sealer machine with the same features of the Basic model, but equipped with a manual rotary table with two stations. This machine is there in case customers would like a little more speed in packing without the need buy an automatic machine.
This machine allows the operators to load and unload trays from the front drawer whilst in the back drawer the machine is carrying out its regular sealing/cutting operation. This significantly reduces the execution time of a complete working cycle.

The moulds of this model are perfectly compatible with those of the FP Basic model. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK ENERGY

The FoodPack Energy was introduced as an upgrade to our FP Basic model. The idea was to increase the sealing torque of its predecessor and also make available a bigger sealing area. The advantage of this machine is that with increase in sealing torque it’s possible to fit 2 impressions of larger common tray sizes like a D13 and Menu ready meal size which on the FP Basic would not fit normally therefore increasing output and productivity. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK 400

The FoodPack 400 tray sealer works the same way as the FP Energy but was designed to work with much larger sized trays or a superior number of impressions. This machine has a much larger sealing area.

The FP 400 comes with its own base unit which allows a bigger vacuum pump fitted into it in order to improve significantly the productivity. The insertion of the trays in the sealing area and the subsequent extraction are done manually, while the unwinding / rewinding functions of the film are done automatically.

Termosaldatrice ILPRA - Sigillatura su vaschetta extraskin

FOODPACK 400 EXTRA

The FoodPack 400 Extra is the latest model of ILPRA semi-automatic range of compact traysealers. This machine has been created to pack multiples packaging applications all on one machine.

The sealing area is wide with an area of 400X300 mm and it is possible to use moulds with up to 2 impressions.

The strong selling points of this particular machine is that you can package in sealing only, vacuum packaging, modified atmosphere and skin packaging (plastic and cardboard) all on one mould simply chamging recipe on the Siemens HMI.

Main Characteristics:

  • Regular trays in clear depths padded/unpadded varying from 30-120mm – most products in MAP or seal only
  • Skin pack on plastic trays (black or clear) with a protrusion of up to 45H on the edge of the tray
  • Skin pack on cardboard trays with a protrusion of up to 45H on the edge of the tray
  • 10-15mm charcuterie HIGH barrier trays for sliced meats